1. Thermal conductivity is a material property that measures the ability of a material to conduct heat. It determines the rate at which heat energy is transferred through a material. High thermal conductivity materials (like metals) transfer heat quickly, while low thermal conductivity materials (like insulators) transfer heat slowly.

  2. Mechanisms of heat transfer:

    • Conduction: Transfer of heat through a solid or stationary fluid due to the movement of molecules and electrons.
    • Convection: Transfer of heat by the movement of fluid (liquid or gas).
    • Radiation: Transfer of heat in the form of electromagnetic waves, primarily infrared radiation, which can occur in a vacuum.
  3. Forced convection is heat transfer by fluid motion induced by external means (e.g., fans, pumps). Natural convection is heat transfer by fluid motion induced by buoyancy forces due to temperature-induced density differences.

  4. Thermal contact resistance is generally greater for rough plain surfaces compared to smooth surfaces because rough surfaces have fewer and smaller contact points, leading to higher resistance to heat flow.

  5. Thermal contact resistances can be minimized by:

    • Smoothing the contact surfaces.
    • Increasing the contact pressure.
    • Using thermal interface materials such as thermal pastes or pads.
    • Improving how flat/clean of the contact surfaces.