From PMSM to Brushless DC Motors

There are two things we can simplify from PMSM:

  • Coils can be made concentrated instead of distributed
  • Drive signals can be made trapezoidal instead of smooth sinusoid

Operation of BLDC can be viewed as a series of switching actions on stator coils so that coil’s polarities match those of the rotor magnets at each instant of time.

2-Pole BLDC Operation

4 Pole (6 Slot) BLDC Operation

Torque-Speed Characteristics

  • Torque-speed characteristics of BLDC is very similar to PMDC (because BLDC is simply inside-out of PMDC)

Notes on BLDC and PMSM

Structurally, it’s an inside-out from the brush DC motor.

  • Coils make the stator while the magnet makes the rotor
  • This is very good in terms of thermal performance. (i.e. cooling)
  • A key idea is to do the “field switching” (commutation) electrically rather than mechanically (i.e. by brush)

These are technically AC motors running on DC power.

  • Stators are very similar to - induction motor
  • Rotor is “synchronized” with the stator field rotation by some kind of position sensor (hall effect sensor is widely used)
  • Sensorless operation is possible; RC motors
  • Can provide constant speed for any load torque and the speed can be controlled by VFD.